Thagora Automatic Nesting

Introducing automatic multi-hide nesting

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Gemini CAD Systems is one of the leading companies that develop leather nesting dedicated to the automotive industry. We offer a new generation of automatic multi-hide nesting solution that makes nesting more efficient than ever.

How does multi-hide nesting works?
This technology is implemented with the Off-Line workflow, managed by Thagora. This means that the hides needed for one job are scanned in advance and their digital data are introduced in the system. Thus, the nesting server can automatically perform the nesting on several hides. The process is done with extreme high speed, to achieve the best result without impending the production workflow.

Key advantages

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- Multi-hide nesting
The Off-Line workflow allows simultaneous nesting of several hides - a key factor for high efficiency and less reusable waste.

- Eliminates the workforce dependency when nesting
Eliminates the workforce dependency when nesting Your operators don’t have to do manual nesting anymore. The introduction of automatic nesting means you don’t need experienced people, skillful in efficiently placing the dies on the hides. In you are using die cutting, they just have to match the placement of the dies with the shapes projected by the video-projector on the cutting board.

- 24/7 nesting
The separation between nesting and cutting allows a longer time allocation to the nesting process. This represents a key factor for multi-hide nesting and therefore higher efficiency.

- Adaptive strategies
The nesting algorithm automatically adapts itself to the characteristics of all hides and models, obtaining high quality and stable results regardless of the production diversity.

- GPU nesting technology
After an extensive R&D program, Gemini CAD Systems has launched the next generation of multi-hide nesting technology, powered by the latest developments of GPU (General-Purpose computing on Graphics Processing Units). The introduction of GPU’s massively increases the nesting speed. Thus, the nesting algorithm can run many more nesting trials on each set of hides, which leads to
better efficiency.